Home

Mazdamanuals.com

REAR DOOR GLASS REMOVAL/INSTALLATION

REAR DOOR GLASS REMOVAL/INSTALLATION


 id091200000300

1.  Perform the rear door glass preparation. (See Rear Door Glass Preparation.)

Note
•  Before removing the rear door glass, the removal procedure for the rear door glass installation bolt can be facilitated by adjusting the top of the rear door glass to the position approx. 150 mm {5.91 in}away from the upper part of the rear beltline molding.

2.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

3.  Remove the following parts:

(1)  Power window subswitch (rear) (See POWER WINDOW SUBSWITCH REMOVAL/INSTALLATION.)
(2)  Rear door trim (See REAR DOOR TRIM REMOVAL/INSTALLATION.)
(3)  Rear inner handle (See INNER HANDLE REMOVAL/INSTALLATION.)

Caution
•  If the bolt is removed without supporting the rear door glass, the rear door glass may fall off and be damaged. Remove the bolt while inserting your hand into the service hole cover No.1 installation hole to support the rear door glass.

4.  Remove the rear door weatherstrip in the direction of the arrow shown in the figure by pulling it upward.

ac30zw00001280

Caution
•  When removing the service hole cover, insert the remover tool so as not to damage the seal rubber.

5.  Insert a remover tool into the position shown in the figure, move it in the direction of the arrow, and detach the tabs from the rear door panel.

ac30zw00001281

6.  Disconnect the connector.

ac30zw00001282

7.  Remove the wiring harness clips.

8.  Remove the grommet.

ac30zw00001283

9.  Move service hole cover No.1 in the direction of the arrow shown in the figure and remove it while pulling out the inner handle cable.

10.  Apply protective tape to the edge part of the service hole cover No.1 installation hole to prevent injury.

ac30zw00001284

11.  Remove the bolts.

ac30zw00001285

12.  Partially peel back the rear door glass runchannel.

ac30zw00001286

13.  Move the glass guide in the direction of arrow (1) shown in the figure.

ac30zw00001287

14.  Rotate the glass guide in the direction of arrow (2) shown in the figure.

15.  Remove the glass guide in the direction of arrow (3) shown in the figure.

16.  Remove the bolt.

ac30zw00001288

17.  Hold the upper part of the rear door glass while supporting the rear door glass from the service hole cover No.1 installation hole with your hand.

ac30zw00001289

18.  Lift the rear door glass in the direction of arrow (1) shown in the figure, shift the hand which is supporting the rear door glass from the service hole cover No.1 installation hole to the upper part of the rear door glass, then pull it in the direction of arrow (3) while tilting it in the direction of arrow (2) shown, and remove it from the rear door.

19.  Install in the reverse order of removal. (See Service Hole Cover Installation Note.)

20.  Perform the power window system initialization procedure. (See POWER WINDOW SYSTEM INITIALIZATION PROCEDURE.)


Rear Door Glass Preparation

•  Perform the adjusting the top of the rear door glass to the position approx. 150 mm {5.91 in}away from the rear beltline molding.
ac30zw00001290

Service Hole Cover Installation Note

1.  If the seal rubber or a tab is damaged, replace the service hole cover.
ac30zw00001291