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FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-D 1.8]

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Warning

•  Fuel is highly flammable and dangerous. Fuel line spills and leakage can cause serious injury or death, and damage to equipment. If fuel comes into contact with the skin and eyes it will cause irritation. To prevent this, always perform the “Fuel Line Safety Procedure” referring to the “BEFORE REPAIR PROCEDURE”.

•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching a vehicle.

1.  Level the vehicle.

2.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 1.8].)

3.  Drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-D 1.8].)

4.  Open the fuel-filler lid.

5.  Remove in the order shown in the figure.

6.  Install in the reverse order of removal.

7.  Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [SKYACTIV-D 1.8].)

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1	Fuel-filler cap
2	Joint hose (See Joint Hose Removal Note.) (See Joint Hose Installation Note.)
3	Breather hose (See Breather Hose Installation Note.)
4	Fuel-filler pipe (See Fuel-filler Pipe Removal Note.) (See Fuel-filler Pipe Installation Note.)
5	Fuel-filler pipe protector

Joint Hose Removal Note

1.  Remove the Floor under cover No.2 (LH). (See FLOOR UNDER COVER REMOVAL/INSTALLATION.)

Fuel-filler Pipe Removal Note

1.  Remove the rear tire (LH). (See WHEEL AND TIRE SPECIFICATION [(E)].)

2.  Remove the rear mudguard (LH). (See MUDGUARD REMOVAL/INSTALLATION.)

3.  Remove the fuel-filler pipe.

Fuel-filler Pipe Installation Note

1.  Temporarily install the fuel-filler pipe to the vehicle-side stud bolt.

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2.  Temporarily tighten bolt.

3.  Completely tighten the nut.

4.  Completely tighten bolt.

Breather Hose Installation Note

1.  Align the marking and connect the breather hose to the fuel-filler pipe as shown in the figure.

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Joint Hose Installation Note

1.  Connect the joint hose to the fuel-filler pipe as shown in the figure.

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